13 projects across 7 industries — direct from our Shenzhen factory
Joint-module harness: 18AWG power + 24AWG signal twisted pair with foil shield, XT30(2+2) connectors, straight and angled versions, ±30mm tolerance. Two variants, 50 pcs each, delivered on schedule with flex validation.
16s LiFePO4 cabinet harness with voltage and NTC sampling branches, sequential color coding, first-article cross-sections, 100% continuity and mis-assignment testing, 500V/1min withstand.
7kW AC pile internal wiring: main loop sized for thermal targets, separately shielded CP pilot pairs, milliohm-class crimps; passed thermal and EMC tests first time.
Latent AGV harness: short thick paired XT60 battery-drive runs, high-flex lifter feeds with service loops, LiDAR and antenna lines isolated and shielded, modular connectors for quick service.
Compact joint modules: fine-gauge power plus encoder signal, micro connectors, millimeter-level branch routing, three synchronous revisions with the customer's module iterations.
Portable stations: cell-PACK-board power runs plus USB board signal lines, molded output connectors, thousands per month with automated continuity/polarity checks.
E-scooter power runs with IP67 connectors, cold-flexible jackets and strain relief, validated to automotive vibration and thermal standards.
Rooftop PV wiring with UV-resistant PV1-F cable, MC4-class locking connectors and IP67 joints; crimp resistance stable after thermal cycling.
Monitor harnesses with shielded twisted pairs for millivolt signals, biocompatible wipe-down jackets, and full lot traceability for audits.
High-volume mower program: material consolidation, domestic connector substitution and automated testing cut per-piece cost 18% with no rise in warranty returns.
Panel-body communication plus battery feeds: flat routing for narrow door cavities, reverse-proof XT30 battery interface; pre-formed sleeves cut assembly labor 40%.
Multi-branch main-board, side-brush and sensor harness with space-saving micro terminals, high-flex wire at moving parts, and automated polarity checks.
High-current arm motor runs plus video/FC signal lines: lightweight wire, separated power/signal routing, locking terminals against vibration, chemical-resistant treatment for crop-spray environments.
Note: the first case is a delivered project; others are typical-application solution examples. Actual specs follow customer drawings.
